Diesel Torque Monitoring Strategy in WinOLS

episode Title:

Diesel Torque Monitoring Strategy in WinOLS

Description:

Master torque monitoring in diesel ECUs. Learn WinOLS tuning techniques to calibrate or safely disable monitoring logic and avoid tuning-related DTCs.

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1 - Start Your Diesel ECU Remapping Business

free
20 minutes

2 - Why You Should Choose Us

free
8 minutes

3 - What You Learn in This Course

free
10 minutes

1 - Diesel AFR & Smoke Calculation in WinOLS

27 minutes

2 - Diesel fuel quantity (IQ) Calculation in WinOLS

45 minutes

3 - Diesel Nominal Air Mass Calculation in WinOLS

37 minutes

4 - Diesel Torque Calculation Strategy in WinOLS

19 minutes

5 - Diesel Torque Monitoring Strategy in WinOLS

20 minutes

6 - Torque & Power Measurement for Diesel ECU Tuning in WinOLS

33 minutes

Advanced Torque Monitoring Strategy in Diesel ECU Remapping (WinOLS)

Modern diesel ECUs utilize sophisticated torque monitoring systems to ensure calibration accuracy, emissions compliance, and powertrain safety. In this advanced episode of Schiller Tuning’s ECU training series, we take a technical deep dive into the torque monitoring strategy found in torque-based ECUs—focusing on how to identify, modify, and (if necessary) safely disable torque supervision logic using WinOLS.

🚀 What This Episode Covers:

  • Deep understanding of how torque monitoring compares modeled vs. delivered torque in real-time
  • ECU families that implement torque monitoring (VAG MED17/EDC17, BMW MG1/MD1, PSA SID ECUs)
  • Strategies used by OEMs to validate torque outputs during dynamic engine operation
  • Key maps involved in the strategy, including:
    • Torque monitoring thresholds
    • Torque estimation vs. requested torque
    • Deviation limits and fault triggers

Why Torque Monitoring Matters in Remapping

When you remap torque-related maps (e.g., Driver's Wish, Torque Limiter, Injection Quantity), any mismatch with expected modeled values can lead to:

  • Diagnostic Trouble Codes (DTCs)
  • Torque intervention
  • Reduced performance or limp mode
  • Check Engine Light (CEL)

To avoid this, you must realign or deactivate monitoring limits accordingly.

 Using WinOLS for Torque Monitoring Calibration

In this session, you’ll learn how to:

  • Access and adjust torque-monitoring limiter maps
  • Modify modeled vs. actual torque correlation tables
  • Properly match fuel injection torque targets with allowed deviations
  • Disable torque monitoring where appropriate, without triggering instability or error codes

This isn’t about hacking or bypassing—it’s about understanding the ECU's logic and building safe, intelligent diesel tuning strategies that unlock performance while preserving system integrity.

📌 Why This Training Is Crucial for Tuners

If you're working with WinOLS diesel ECU remapping, simply raising torque values is not enough. You need to ensure every logic block—from modeled torque calculation to torque monitoring thresholds—is properly calibrated.

This is especially critical on platforms like:

  • Volkswagen / Audi / Skoda (VAG)
  • BMW MG1/MD1
  • Mercedes-Benz and PSA ECUs

Failing to address torque monitoring will undermine your tuning efforts, no matter how optimized your fuel or boost maps are.


Key Learning Outcomes:

  • What torque monitoring is and why it’s essential in modern ECUs
  • How torque is estimated vs. measured and validated inside the ECU
  • When and how to safely disable torque monitoring using  WinOLS
  • How to ensure clean, stable power delivery without triggering DTCs

🎓 Who Should Watch This?

This episode is critical for:

  • Professional remappers using WinOLS 
  • Tuners working on VAG, BMW, and PSA platforms
  • Anyone looking to move from beginner to OEM-level calibration skills

FAQs:

Torque monitoring is an internal ECU safety strategy that compares expected (modeled) torque with real engine output. If you’re using WinOLS for diesel tuning and remapping torque limiters, failing to address these comparisons can trigger limp mode or DTCs.

In WinOLS, torque monitoring maps usually appear as “Torque Monitoring Limiters,” “Torque Model vs. Actual,” and “Torque Deviation Thresholds.” They're found under axis labels linked to RPM, MAP, and IQ. Pattern recognition and checksum validation are essential for safe editing.

Yes, many ECUs allow partial or full deactivation of torque monitoring strategies. With WinOLS, this is typically done by locating the relevant logic blocks or switching maps (often in VAG EDC17 or BMW MD1) and zeroing the torque deviation conditions. But disabling should only be done when safe and necessary.