Diesel Smoke Limitation Map Tuning Guide | WinOLS

🔬 What Is AFR & Smoke Limitation Map in Diesel ECU?

In diesel ECU tuning, Smoke Limitation Maps (sometimes labeled as AFR maps) are used to control the maximum injected fuel based on available air mass or boost pressure — preventing over-fueling, black smoke, and excessive exhaust gas temperature (EGT).

In short:

These maps protect the turbo, the DPF, and the image of your work as a tuner.

They are safety fences that prevent the ECU from injecting more fuel than the engine can burn cleanly.

🧠 Concept & Formula:

Diesel engines do not have a throttle plate — they always breathe maximum air.
So to run clean, the ECU must balance the Fuel-to-Air Ratio (FAR) or Air-to-Fuel Ratio (AFR).

For clean combustion:

✅ Ideal AFR ≈ 17:1 to 18:1 (Air : Fuel by mass)

When too much fuel is injected relative to the air:

❌ AFR drops → Incomplete combustion → Smoke, soot, high EGT

That’s why the ECU uses:

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Max Fuel Allowed = Air Mass × AFR Target Constant

In mg/stroke or mm³/stroke depending on ECU family.

⚙️ Smoke Limitation Map Types:

• MAF-based Smoke Limitation Map
  Indexed by Air Mass (mg/stroke) or MAF Sensor (kg/h)
• Boost-based Smoke Map
  Indexed by Boost Pressure (mbar) and RPM
• Lambda-based Limitation
  Internal logic that calculates allowable fuel using a target lambda

In WinOLS, these are often 2D or 3D tables where output is fuel quantity limit (mg/stroke or mm³).

🧭 How to Identify AFR/Smoke Maps in WinOLS:

1. Look for maps indexed by Air Mass or Boost Pressure
2. Y-axis often RPM or load
3. Values range ~30–60 mg/stroke at full load
4. Name hints (if using damos): SMKLM, LAMFA, AFR_LIM, SMOK_LIM
5. Trace by comparing them with Injection Quantity and Torque Request

🧪 You can confirm the map by logging:

• Air Mass (actual & requested)
• Fuel Quantity (IQ)
• Lambda values (if available)

🎓 What You’ll Learn in This Episode:

• How AFR & smoke limitation maps control clean combustion
• How to find and identify these maps manually in WinOLS
• How to calculate correct AFR limits for clean, powerful remaps
• How to safely raise smoke limits for more performance
• How to align smoke maps with fuel quantity & torque request

⚠️ Tuning Tips:

• Don’t just remove smoke limits — calculate your AFR
• Increasing boost allows you to safely inject more fuel
• Balance AFR with EGT — too much fuel without enough air leads to thermal stress
• Combine with EGR off strategy where necessary to ensure fresh air mass

🔥 Why AFR Maps Matter in Diesel Remapping

These maps are your line between professional tuning and excessive smoke, complaints, or broken turbos.
Tuning them wisely means:

• Better throttle response
• Cleaner power
• Safer long-term engine operation

Without AFR control, no amount of fuel or torque maps will make a safe and reliable tune.